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Well I tinkered with the pattern a bit. It's a much better fit now. I made one for West Valley Highschool (this time the colors are in the right places). It's been a lot of fun. I need to adjust it down further if I'm going to make one for a girl though. Aaron suggested I sell the pattern on ebay... maybe, but I think I'll work on it a bit more first. The letter is a glass bead iron on, I could only find them in black and white, though I suppose they could be painted.